I’m trying to split my model into parts that can be laid flat on a 3D printer with max 45 degree overhang. But the parts become not solid and I can’t understand why. I tried using solid tools (intersect/subtract) but the part just disappears. So I ended up using a rectangle to intersect faces, doubled the object, then erased the opposite parts, and drew edges to close the separated parts. I finished with the solid inspector 2 to repair any issues. SketchUp says one part isn’t solid even though the solid inspector extension says it is.
The original part with the rectangle to split:
After splitting:
Those little edges are a nuisance and I don’t understand why they are all needed since the split face is flat. (If someone can help me understand this I’m sure it would also help for the future.)