New component types generated when scaling an instance of a DC under certain conditions

This is the probably the reason you are getting automatic unique copies:

Here is a quick test. First with the internal box not set to retain its dimensions and the second with setting the internal box dimensions to a fixed size.

So, in your case try making the wood board at the starting size before making it into a component rather than setting its starting size in the component attributes.

Scaling Dynamic Component Makes Unique